Benefits Of Sage 100 ERP For Manufacturing Industry

Gone are the days of relying on manual processes and outdated software systems to manage operations within a manufacturing business. As technology continues advancing, so should a company’s ability to capitalize on best practices that ensure efficient production while keeping costs under control.

Enter Sage 100 ERP Manufacturing – an enterprise resource planning (ERP) solution designed specifically for manufacturers with unique industry requirements such as managing inventory tracking and project-based cost control. As revenue growth outpaces traditional methods of operation and reduces overhead expenses, it’s no wonder why more businesses are making the switch over to Sage 100 ERP each day! Read on to learn about the five benefits this powerful tool has to offer manufacturing industry leaders like yourself.

5 Benefits of Sage 100 ERP For Manufacturing Industry

1. Managing Inventory

Inventory is the backbone of every manufacturing unit. It is used to track the availability of raw materials and finished products, perform a valuation of stored goods, and forecast demand.

The availability of raw materials directly affects the production chain in the industry. A shortage of raw materials often shuts down production lines, delaying work orders. While an incorrect valuation of stored goods leads to errors in calculating the cost of goods sold, it affects an organization’s gross profitability.

Sage 100 ERP enables users to do physical counts easily and pre-define stock levels for timely restocking. It helps keep a detailed history of all the transactions, ensuring users perform an accurate valuation.

Additionally, Sage 100 ERP Manufacturing allow users to:

  • Use up to 30 alphanumeric characters to identify the items and track them using their designated item or lot number.
  • Maintain separate inventory for multiple warehouses and track their stock individually.
  • Calculate commissions, track warranties, and create price schedules for comprehensive pricing.

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2. Generating the Right BOM

Can you create a dish without knowing its recipe? No! Similarly, a manufacturing unit cannot function without the Bill of Materials (BOM). It contains critical information like the number of parts required, the type of material used, and the cost and time required for manufacturing.

While the correct BOM help users reap better profits, an inaccurately defined BOM can lead to decreased efficiency and wasted resources. Hence, it would help if you had an accurate BOM before you start manufacturing. This is where Sage 100 ERP comes in handy, ensuring things are done correctly. It supports 99 levels of bill detailing, enabling users to define up to 99 sub-parts for a specific part. It further offers nine categories of bill options, allowing the creation of customized bills for different versions of the parts.

In addition to the above, Sage 100 ERP Manufacturing enables businesses record manufactured products into the inventory while simultaneously removing the component materials, facilitating accurate inventory analysis. Another exciting feature is Engineering Change Control beneficial for unlimited bill revisions for efficient production and better product quality.

3. Handling Purchase and Sales Orders

For a manufacturing unit to function smoothly, it is crucial to always have the required parts in stock. Sage 100 ERP Manufacturing helps businesses create detailed purchase orders defining price, vendor, and special shipping instructions. Further, it enables them automatically generate purchase orders whenever the stock levels fall below a pre-defined level. As such, businesses can always ensure the availability of required products and never run out of stock.

Furthermore, Sage 100 ERP helps users to synchronize purchase orders for specific sales groups. So, whenever those sales are made, it simultaneously creates the order. Users can also process material requisition orders, track taxes, and keep a detailed record of transactions.

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Sage 100 ERP also offers premium features for making sales and optimizing business’s distribution outflow. It allows users to have personalized data entry options to enter their customers’ information. They can view the availability of items accurately and suggest an alternative if it’s unavailable. Additionally, users can set up repeating orders and process them with a click for frequent customers. This helps in cutting down on manual tasks, further improving productivity.

4. Planning Material Requirement

Planning and monitoring the materials required for every manufacturing industry is imperative. Material shortage(s) often lead to costly production delays and causes increased production costs, as suppliers may charge more for special orders.

Furthermore, if an industry wants to discard its old products and introduce something new, the raw material for its production is a dead asset. All these mishaps significantly affect the financial health of a business, something they want to avoid.

Sage 100 ERP helps users efficiently manage such requirements. They can use open sales orders and projections to plan material requirements and purchase orders accordingly.

In addition to the above, Sage 100 ERP Manufacturing enables users to process sales data to calculate the requirements to order material beforehand. This way, they avoid costly production delays and perform timely order completion.

5. Generating Work Orders and Shipping products

Work orders are the driving wheels of a manufacturing unit. They are essential for guiding, tracking, and scheduling the manufacturing process. While the correct work order can guarantee success, a poorly developed one hinders manufacturing processes and decrease efficiency.

Using Sage 100 ERP allows users to generate work orders, offering complete control over operations. They can customize schedules, work orders, and track manufacturing costs. Besides, it can create work order estimates, track tool requirements, and maintain daily transactions.

Suggested Read – Why Should You Host Your Sage 100 ERP System on Cloud?

Guaranteeing customer satisfaction isn’t just about providing quality products – it’s also ensuring they arrive safely and on time. Mistakes in the shipping process can create costly delays or worse, lost items that could harm your reputation as a reliable business provider.

Sage 100 ERP helps businesses save time, cut costs, and deliver products economically. It allows you to deliver your shipments promptly (at the lowest price possible). The integrated SmartLinc solution complies with different carriers like FedEx, UPS, USPS, etc., ensuring your products are delivered speedily.


Sage ERP 100 is the modern solution businesses need for all their resource planning needs. While they mesmerize their customers with top-quality products, timely delivery, and premium services, it keeps things economical. Some of its added perks are effective inventory management, precise BOM, and secure shipping.

Cloud hosting of Sage 100 ERP increases its effectiveness by offering features like unlimited storage, remote access, better collaboration, and more.

Want to know the benefits of Sage 100 ERP and its cloud-hosted version for your business? Get in touch with our Solution Consultant at +1 855-270-6252.

About Julie Watson

Julie is a dynamic professional with over 16 years of rich experience as a VDI and Application Hosting expert. At Ace Cloud Hosting, she humanizes disruptive and emerging remote working trends to help leaders discover new and better possibilities for digital transformation and innovation by using cloud solutions with an enterprise-class security approach. Beyond work, Julie is a passionate surfer.
On the weekend, you will find her hanging out with her family or surfing around the North Shore of Oahu.

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